九宫格超弹太阳池阵列折展性能仿真与优化

    Simulation and optimization of the folding performance of the Tape-spring solar cell array

    • 摘要: 弹性铰链是一种自驱动柔性机构。其只依赖折叠时储存的弹性能量,并在展开时自然释放,不需要部署外部能源。弹性铰链具有重复性高、精度高、轻质、能耗低等优点,因而被广泛应用于航天领域。文章针对不同组合形式弹性铰链展开状态的稳定性问题,基于压杆稳定理论,建立对向单层弹性铰链的峰值力矩模型,分析其屈曲失稳情况,进而有效估计出空间折展机构抵抗外界载荷的能力。采用ABAQUS建立弹性铰链的有限元模型,以此来准确描述其折展特性。利用全因子实验设计方法对样本点进行实验规划,进而建立可描述铰链折展特性的数学代理模型,并以簧片间距离及中心角为变量对弹性铰链进行优化设计,得到使弹性铰链机构具有较大弯曲力矩以及较小最大收展应力的最佳结构参数为中心角76°,簧片间距离Se为16.2mm。

       

      Abstract: Tape-spring is a kind of self-actuated flexible structures. They rely only on the elastic energy stored when folded and released naturally when unfolded, without the need to deploy external energy sources. Tape-spring are widely used in aerospace fields because of their advantages of high repeatability, high alignment accuracy, light weight and low energy consumption. In this paper, based on the theory of compression rod stability, the peak moment model of the single layer elastic hinge was established to analyze the bucking instability of the hinge, and then the ability of the spatial folding mechanism to resist external loads was estimated effectively. The finite element model of elastic hinges was established by ABAQUS to accurately describe its flexural characteristics. The experimental planning of the sample points was carried out by using the full factor experimental design method. Then a mathematical proxy model was established to describe the flexure characteristics based on the corresponding theory, and the distance between the springs and the center Angle were taken as variables to optimize the design of elastic hinges. The optimal structural parameters to make the tape-spring mechanism have large bending moment and smaller maximum spreading stress are as follows: center Angle is 76°,distance between reeds is 162mm.