激光封焊起点对微波载荷气密性影响研究

    Study on the influence of laser welding starting point on air tightness of microwave loads

    • 摘要: 针对接收、发射微波载荷硅铝机壳的激光封焊过程,不同封焊起始点下,对其产生的瞬态力、热作用程度是不同的。因此,文章提出了一种基于温度和应力仿真的方法确定激光封焊起始点。利用有限元分析平台对含圆弧角的复杂封焊路径等效处理计算瞬态温度场;对长路径的瞬态焊接应力采用分段并行方法。结果获得了不同封焊起点下激光封焊的瞬态力、热及薄弱环节,预判最安全起点。该方法可应用在不同壳体结构中,规避设计缺陷,提高产品气密密封合格率。

       

      Abstract: For the laser sealing process of the silicon-aluminum housing of the star-borne components, the transient stress and thermal effects degree are different depending on the different starting point of the welding. Therefore, a method based on temperature and stress simulation is proposed to determine the starting point of laser welding during sealing. The complex welding path with a circular arc angle is equivalently processed using the ANSYS platform to calculate the transient temperature field, the transient welding stress for long paths is calculated using a segmented parallel method. The results obtained the transient forces, heat, and weak links of laser welding under different starting points, and the safest starting point was predicted. This technology can be applied to different shell structures, avoiding design defects, improving the sealing qualification rate of products.