基于微电阻焊实现的射频基板与金带点钎焊工艺互连

    The spot-brazing joints interconnect techniques between gold ribbon and composite substrate by using micro-gap welding

    • 摘要: 作为射频同轴转微带的高可靠柔性互连工艺,金带包焊点的可靠性因材料使用、组装工艺等原因,一旦失效将直接造成微波组件传输失效。 针对微波组件射频同轴转微带高可靠柔性互连需求,采用HFSS 仿真软件分析了结构可行性,设计实施了一种金带与微带基板无损点焊的新工艺方法,有效地解决基板起翘问题。通过改进连接工艺,采用微间隙电阻点钎焊工艺方法,成功实现介质基板与金带无损互连。结果表明,金锡合金钎料润湿良好,焊缝处出现双层无裂纹界面结构。最终样件性能测试覆盖DC~10 GHz,目标带宽内插入损耗小于0.2 dB。该点钎焊式微带与金带互连方式具有耐温高、损耗低、加工一致性好的优点,在一定程度上拓展了微电阻焊在航天器柔性互连领域的使用。

       

      Abstract: Due to the material and assembling process characteristics, once the failure of the soft interconnects could induce total lost. This paper mainly focuses on the conversion of the coaxial-connector to microstrip, a new and reliable method was presented by the high-frequency simulation HFSS and investigated on the module samples, which can effectively prevent the problem of substrate fracture. The results show that the micro-resistance spot-brazing of gold microstrip-coaxial conversion was verified as the optimum design through introducing the Au-Sn solder welding process, which ensures the reliability of the microstrip-gold ribbon joint. The Au-Sn brazing filler shows a well-wettability microstructure, and the IMC compound with a double-layer structure and generated non crack at the interface of the welded joint. And the insertion loss of this brazing joint gold-coated strip was tested to be less than 0.2 dB in the bandwidth of DC~10 GHz. The spot-brazing transition was significantly extended the flexible interconnection methods to the aerospace product.