单目视觉技术在舱段自动对接装配中的应用

    Application of monocular vision technology in automatic docking and assembly of cabin sections

    • 摘要: 大型舱段对接装配是航空航天、船舶等领域大型装备总装过程中的关键环节。传统的大型舱段对接装配通过人眼对对接面进行视觉反馈,并通过手动方式调整舱段姿态。这种人工依赖型方法存在效率低、劳动强度大、对接质量不稳定等问题。为了突破传统对接装配方式的局限性,本文研究构建了视觉引导的智能对接系统,利用单目相机实时采集产品表面靶标信息,结合空间几何解算算法,精确测量大型舱段的相对位姿,进而驱动执行机构完成高精度自主对接。该方法具有非接触测量、算法简单、易维护等优点。文章介绍了该单目视觉对接技术在三种重点型号产品不同对接场景下的典型应用,并通过实物载体试验验证,对接精度达到±0.37 mm,大大提高了大型舱段对接装配的自动化水平。

       

      Abstract: Large-scale cabin segment docking assembly is a critical process in the integration of major equipment for aerospace, marine, and related industries. Traditional methods depend on manual visual inspection of docking interfaces and human-adjusted segment alignment, which suffer from inefficiency, high labor intensity, and inconsistent quality. To address these limitations, this study proposes an intelligent vision-guided docking system. Utilizing a monocular camera to dynamically capture target markers on cabin surfaces, the system calculates relative 6-DOF (six-degree-of-freedom) poses via spatial geometry algorithms, enabling actuator-driven autonomous docking with high precision. This approach offers distinct advantages, including non-contact measurement, algorithmic simplicity, and ease of maintenance. The paper details applications of this monocular vision-based technology across three representative product models under varying docking scenarios. Experimental results demonstrate a docking accuracy of ±0.37 mm, significantly advancing the automation level of large cabin segment assembly.