新型叠层支架式电源模块力学可靠性设计

    Mechanical reliability design of a new type of laminated scaffolding power module

    • 摘要: 随着小型航天器和商业卫星的微小化发展趋势,逐渐向重量轻,性能好,研制周期短,造价低的倾向偏移,电源模块也越来越小型化,轻量化,集成化。新型叠层支架式电源模块采用叠层支架式,通过钼铜支架对载板和底板进行连接,并兼顾其电源结构的支撑与电源模块的散热需求。相对于传统的电源模块设计,达成了标准化﹑通用化的设计目标,并节省了体积和重量。文章通过ANSYS软件进行动力学响应分析,研究其力学可靠性,并通过试验-仿真数据对比,响应误差在10%以内。新型叠层支架式电源在保证可靠性的同时,提高了电源的整机集成度与产品设计效率,为未来的产品设计提供了方向与思路。

       

      Abstract: With the development of miniaturization trend of small spacecraft and commercial satellites, there is a tendency towards lighter weight, better performance, shorter development cycle and low cost. The power module is also becoming smaller, lighter and more integrated. The new laminated support-type power module adopts a laminated support structure, connecting the carrier plate and the base plate through molybdenum-copper supports while also taking into account the support of the power structure and the heat dissipation requirements of the power module. Compared with the traditional power module design, it achieves the goals of standardization and generalization, and saves volume and weight. This paper uses ANSYS software to analyze the dynamic response and study its mechanical reliability. Through the comparison of test-simulation data, the response error is within 10%. The scaffolding power module supply not only ensures reliability but also improves the integration of the power supply, providing direction and ideas for subsequent product design and improving product design efficiency.