宇航用SMP连接器焊接工艺优化技术研究

    Research on welding process optimization technology for aerospace SMP connectors

    • 摘要: 在相控阵天线向集成化和小型化发展的背景下,工程实践中广泛采用了SMP射频连接器以阵列式排布形式进行设计。然而,在实际生产过程中,随着产品集成度的提高,单次焊接数量显著增加,导致出现了诸如SMP连接器尾端凸起、歪斜以及焊缝焊料填充不足等焊接质量问题。针对上述问题,本研究提出了一种了专门用于SMP连接器焊接的工装设计。通过优化工装弹簧线径、尺寸参数、模块化扩展设计等方法,解决了多数量SMP连接器的焊接质量合格率低的难题,实现了SMP连接器高精度、高可靠装焊,所有焊缝的焊料填充量均达到95%以上。为解决高密度射频连接器的精密焊接问题提供了有效的技术手段,满足了各类工程需求。

       

      Abstract: In the context of phased array antennas developing towards integration and miniaturization, engineering practices widely adopt SMP (SubMiniaturePush-on) connectors arranged in an array format for design purposes. However, during actual production, as product integration increases, the number of connections to be welded significantly rises, leading to welding quality issues such as connector tail protrusion, misalignment, and insufficient solder fill in the welds. In response to these challenges, this study proposes a specialized fixture designed specifically for SMP connector welding. By optimizing fixture spring wire diameter, dimensional parameters, and implementing modularized expandable designs, we have addressed the issue of low welding quality pass rates for multiple SMP connectors. The solution achieves high-precision and highly reliable assembly welding of SMP connectors, with solder fill in all welds reaching over 95%. This research provides an effective technical means to solve precise welding problems for high-density RF connectors, satisfying the needs of various engineering applications across different types.