陶瓷柱栅阵列封装器件高可靠性植柱工艺技巧

    Ceramic column grid array device manual efficient column planting skills

    • 摘要: 随着航天电子产品向小型化、集成化方向发展,陶瓷柱栅阵列封装器件在星载产品中的应用越来越广泛。但陶瓷柱栅阵列封装器件装联工艺却存在着焊接工艺难度大,过程难以控制等问题,各个环节控制稍有误差,极易出现单个焊点虚焊、裂纹、气孔过多等问题,导致器件无法正常使用,甚至单板报废。仅仅因为陶瓷柱栅阵列封装器件焊接问题致使整板报废,不仅严重延误了产品的研制进度,也造成了巨大的经济损失。以相关单位使用情况分析来看,陶瓷柱栅阵列封装的芯片在通信有效载荷、数据处理、控制系统中大量使用,年使用量约为200~300片。近5年来每年因返修导致报废器件10片左右,造成经济损失多达数百万元。通过对陶瓷柱栅阵列封装植柱专用工装、裁体焊接设备的设计,成功实现了器件植柱,并对样件进行了相关检测和试验验证。对降低产品成本具有积极促进作用。

       

      Abstract: With the development of miniaturization and integration of aerospace electronic products, ceramic colum grid array devices packaged with ceramic column gate array are more and more widely used in spaceborne products. However, there are some problems in the assembly process of ceramic colum grid array devices, such as difficulty in welding process , strict process control, etc. and slight errors in the control of each link , which are easy to cause problems such as virtual welding of single solder spot, crack and excessive porosity, resulting in the failure of normal use of devices, and even scrap of single board.Just because of the welding problem of ceramic colum grid array device, the whole board is scrapped, which not only seriously delays the development progress of the product, but also causes huge economic losses. According to the analysis of the usage of relevant units, CCGA-encapsulated chips are widely used in communication payload, data processing and control systems, and the annual usage is about 200~300 pieces. In the past five year ,about 10 pieces of scrapped devices have been scrapped due to repair ,resulting in economic lossesof up to millions of yuan. Through design of the ceramic columngate array packaging device planting column special tooling, carrier welding equipment ,successfully realized the device planting column, and the sample was tested and verified, which has a positive role in reducing product costs.